1. Product Introduction of High Shear Emulsifier
Rich Smart Tech high shear emulsifier is a machine that uses high-speed rotation to create a shear force that breaks down particles into smaller sizes. The machine consists of a rotor and stator, which are designed to create a high shear zone where the product is subjected to intense mechanical forces. The rotor rotates at high speeds, creating a suction force that draws the product into the machine. The product is then forced through the narrow gap between the rotor and stator, where it is subjected to intense shear forces that break down the particles into smaller sizes.
The high shear emulsifier has the functions of refinement, dispersion and homogenization. It is mainly used for liquid-liquid emulsification and homogenization, and liquid-solid (powder, small particles) refinement and dispersion.
Over View
SLEEK DESIGN high shear emulsifier
Using Single shaft, obstruction-free design
One-piece clean-in-place (CIP) mix head
HIGH SHEAR
Optimum shear rate and Batch tank mixing
Superb emulsion stability for extended shelf life
3-A COMPLIANT
Meets 3-A sanitary standard
All gear reducers are 304SS with food grade lubricant
Scalable
Scalable
From lab models to production sizes up to 100 HP
Mixing head diameter sizes, motors, seals, mountings, and more
OPTIONS
online type Emulsifier
Low-Profile Belt Drive for Low Headroom Applications.
Working principle:
The high tangential speed and high-frequency mechanical effect generated by the high-speed rotation of the rotor of the high-shear dispersing emulsifier bring strong kinetic energy, so that the material is subjected to strong mechanical and hydraulic shearing, centrifugal extrusion, liquid layer friction, impact tearing and turbulence in the narrow gap between the stator and the rotor. Thus, the immiscible solid materials, liquid materials, and gas materials are instantly dispersed and dissolved evenly and finely under the corresponding process and the appropriate amount of additives, and after high-speed repeated circulation, a stable emulsified product is finally obtained.
Product Overview of High Shear Emulsifier
The helical tooth bidirectional suction type high shear emulsifier adopts a rotor-stator structure with a bidirectional suction method to form a bidirectional hyperbolic large circulation vortex in the container, avoiding the dead corner caused by the difficulty of sucking materials on the upper part of the kettle, making the emulsification and homogenization more uniform. There are many types to choose from, which can meet different installation conditions and non-standard requirements.
Product Parameters of High Shear Emulsifier
|
Model |
Power |
Speed |
Work head diameter (mm) |
Rack length mm |
Overall height |
Connection flange diameter mm |
Capacity L |
|
RST-101-2 |
1.1 |
2825 |
126 |
500 |
745 |
200 |
30-120 |
|
RST-102-2 |
1.5 |
2830 |
126 |
600 |
860 |
200 |
40-200 |
|
RST-103-2 |
2.2 |
2840 |
130 |
650 |
935 |
200 |
50-250 |
|
RST-105-2 |
4 |
2890 |
162 |
800 |
1140 |
250 |
150-500 |
|
RST-110-2 |
7.5 |
2900 |
190 |
1000 |
1395 |
300 |
300-1000 |
|
RST-115-2 |
11 |
2930 |
200 |
1200 |
1690 |
350 |
500-1200 |
|
RST-120-4(2) |
15 |
1460/2930 |
224 |
1300 |
1735 |
350 |
600-1500 |
|
RST-125-4(2) |
18.5 |
1470/2930 |
260 |
1300 |
1860 |
350 |
800-2000 |
|
RST-130-4 |
22 |
1470 |
260 |
1450 |
1860 |
350 |
800-2500 |
|
RST-140-4 |
30 |
1470 |
320 |
1500 |
2115 |
400 |
1000-3000 |
|
RST-150-4 |
37 |
1480 |
338 |
1600 |
2180 |
450 |
1000-3500 |
|
RST-160-4 |
45 |
1480 |
350 |
1700 |
2435 |
450 |
1500-4000 |
Notes:
The above processing capacity is measured with water as the medium. The specific processing capacity is determined according to the viscosity of the material;
High temperature, high pressure, explosion-proof, flammable, corrosive and other special environments can be customized;
For equipment with power above 15kw, the speed selection needs to be determined according to the viscosity of the customer's on-site medium;
The technical parameters of equipment with power above 45kw need to be discussed and determined according to the on-site working conditions.
Product Application
1. Pharmaceuticals: High shear emulsifiers are used in the pharmaceutical industry for the production of creams, ointments, and gels.
2. Food and Beverage: High shear emulsifiers are used in the food and beverage industry for the production of emulsions, sauces, and dressings.
3. Cosmetics: High shear emulsifiers are used in the cosmetics industry for the production of creams, lotions, and gels.
4. Chemicals: High shear emulsifiers are used in the chemical industry for the production of paints, coatings, and adhesives.
Safety packing
Our High Shear Emulsifier is protected with shock-absorbent, weather-resistant materials and customized crating, ensuring flawless arrival. All shipments are certified for international safety standards.
Customers voice
Our clients worldwide applaud the exceptional stability, precision, and durability of our High Shear Emulsifiers. Their feedback highlights prompt technical support and seamless operation, ensuring trust in every purchase.
(Below Image: Collage of positive client chat reviews, product-in-action shots, and service team interactions.)
Our Exhibition
We proudly showcase our cutting-edge solutions at premier international exhibitions like CPHI, API, and ICE Europe, engaging with industry pioneers and demonstrating our commitment to innovation and quality.
(Image: Dynamic booth displays, live equipment demonstrations, and interactive sessions with global clients at world-renowned trade shows.)
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