Products Description
Our precision-engineered hydrothermal synthesis reactors provide unmatched performance for materials research, chemical synthesis, and sample preparation applications. Featuring advanced PTFE and PPL liner technology, these laboratory autoclaves deliver exceptional corrosion resistance, reliable sealing, and superior temperature/pressure stability for your most demanding experimental requirements.
Our company can customize various specifications of hydrothermal synthesis reactor liners (PTFE or PPL), which require drawings or samples for processing.
Image 01-Hydrothermal Reactor structure
Product parameters:
| Parameter | PTFE Liner Specifications | PPL Liner Specifications |
|---|---|---|
| Maximum Working Temperature | 200°C (392°F) | 260°C (500°F) |
| Safety Temperature Limit | 230°C (446°F) | 280°C (536°F) |
| Maximum Working Pressure | 3MPa (435 psi) | |
| Heating/Cooling Rate | ≤5°C/min | |
| Sealing Mechanism | Screw Seal (≤500ml) | Screw Seal (≤500ml) |
| Flange Seal Availability |
≥1000ml |
/ |
| Liner Material Properties | Excellent chemical resistance, non-contaminating | Enhanced temperature resistance, minimal expansion |
Product features of hydrothermal reactor:
1. Good corrosion resistance, no harmful substances overflow, reduced pollution, safe to use.
2. After heating and pressure increase, it can quickly and without loss dissolve samples that are difficult to dissolve under normal conditions and samples containing volatile elements.
3. Beautiful appearance, reasonable structure, simple operation, shortened analysis time, reliable data.
4. There is a polytetrafluoroethylene liner inside, Dual-layer protection with PTFE/PPL liner ensures resistance to acids, alkalis, and high-pressure corrosion.
5. It can replace the platinum crucible to solve the sample dissolution treatment problem of trace element analysis in high-purity alumina.
6.Reactor seal type Screw seal (≤500ml), flange seal (≥1000ml)
7.Safety temperature 200℃ or 260℃
8.Maximum operating temperature 230°C or 280℃
9.Working pressure :Withstands pressures up to 3MPa (435 psi), ideal for aggressive chemical synthesis
10.Heating and cooling rates ≤5℃/min
Standard Available Sizes
PTFE Liner Reactors
- 5ml, 10ml, 15ml, 20ml, 25ml, 30ml
- 50ml, 75ml, 100ml, 150ml, 200ml
- 250ml, 300ml, 400ml, 500ml
- 1000ml, 1500ml, 2000ml
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5-25ml |
50ml | 100ml | 250ml | 500ml |
PPL Liner Reactors
- 25ml, 50ml, 100ml, 150ml
- 200ml, 250ml, 300ml
- 400ml, 500ml
PS:The hydrothermal synthesis reactor has a detailed operating manual, which includes three steps before, during and after use, as well as operating suggestions. The product operating manual will be sent out together with the goods when the order is placed.
Why Choose Our Hydrothermal Synthesis Reactors?
Advanced Material Compatibility
PTFE and PPL liners resistant to strong acids, alkalis, and organic solvents including HF, HCl, HNO₃, and aqua regia
Superior Safety Engineering
Dual-layer protection system with tongue-and-groove sealing mechanism ensures complete containment at high pressures
Precision Temperature Control
Operating temperatures up to 260°C (PPL) with controlled heating/cooling rates of ≤5°C/min
Custom Configuration Options
Available in 19 standard sizes from 5ml to 2000ml with custom designs based on your specifications
Operation Guide
1. Preparation & Loading
Ensure all components are clean and undamaged. Place reaction materials in PTFE/PPL liner, filling no more than 80% of capacity to allow for expansion.
2. Sealing Procedure
Assemble the reactor with both stainless steel pads positioned correctly. Hand-tighten the main cover clockwise until resistance is felt, then use the locking rod for final tightening.
3. Heating Process
Place reactor in oven or furnace. Gradually increase temperature at recommended rate of 5°C/min. Do not exceed maximum temperature limits.
4. Cooling & Opening
Allow reactor to cool naturally at ≤5°C/min. Once at room temperature, carefully open and remove contents. Clean immediately after use.
Industry Applications :
Our hydrothermal reactors serve diverse scientific and industrial applications:
Nanomaterial Synthesis: Production of quantum dots, nanoparticles, and advanced ceramics
Geochemical Studies: Rock and mineral digestion for elemental analysis
Crystal Growth: Hydrothermal growth of single crystals for electronic applications
Pharmaceutical Research: Drug polymorph studies and API development
Environmental Analysis: Sample preparation for ICP-MS, AAS, and ICP-OES
Biomass Conversion: Hydrothermal liquefaction and carbonization processes
Security Precautions
⚠️ CRITICAL SAFETY INFORMATION: Always wear appropriate PPE including heat-resistant gloves and safety glasses. Never exceed rated temperature and pressure limits. Ensure proper training before operation.
Maximum heating rate: 5°C/min
Maximum cooling rate: 5°C/min
Always verify temperature compatibility with your specific reactants
Regularly inspect liners for wear, deformation, or damage
Never attempt to open reactor while hot or under pressure
FAQ of Hydrothermal Reactor
Can I replace the liner myself?
Yes, liner replacement is straightforward. We provide detailed instructions with each reactor. Replacement liners are available for all standard sizes.
How can I prevent PTFE liner deformation?
Always operate within specified temperature and pressure limits. Avoid rapid temperature changes. Ensure proper cleaning and storage to prevent stress deformation.
What certifications do your products have?
Our manufacturing facility is ISO 9001:2015 certified. All reactors undergo rigorous pressure and temperature testing with documentation provided.
Do you offer custom sizes and configurations?
Yes, we specialize in custom hydrothermal reactors. Provide your specifications or samples, and our engineering team will develop a solution for your specific application.
Our factory
At our Rich Smart Tech state-of-the-art manufacturing facility, we specialize in the production of high-performance hydrothermal reactors designed for precision and durability. Equipped with advanced machinery and strict quality control processes, our factory ensures every reactor meets international standards. Our experienced engineering team meticulously crafts each component, from corrosion-resistant PTFE/PPL liners to robust stainless steel shells, guaranteeing reliability and safety for critical applications.
Attached is an image of our workshop, where our skilled technicians assemble and test each hydrothermal reactor with utmost precision.
Quality Assurance & Support
12-month comprehensive warranty
ISO 9001 certified manufacturing processes
Complete documentation including pressure test certificates
Technical support from experienced materials scientists
Fast replacement parts shipping worldwide
Ready to Enhance Your Research Capabilities?
Contact our technical specialists today to discuss your specific application requirements or request a quotation.
Request Technical Consultation Request Custom Quote
⭐ Custom configurations available within 2-3 weeks | OEM/ODM projects welcome
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