The MFD Series medical-grade vacuum freeze dryers are essential for pharmaceutical manufacturing, particularly in processing sensitive biologics including vaccines, blood products, and injectable medications. These cGMP-compliant lyophilizers significantly enhance drug stability and shelf life while maintaining potency, making them the preferred choice for leading vaccine producers and biopharmaceutical facilities worldwide.
Main technical advantages
1.Precision Temperature Control System
High-grade stainless steel shelves ensure superior pressure resistance (±0.1MPa) with exceptional temperature uniformity (±0.5°C) across all zones.
2.Intelligent Freeze-Drying Process Control
Patented multi-stage programming automatically regulates:
Pre-freezing rates (0.1-5°C/min)
Sublimation heating (0.1-3°C/min)
Vacuum levels (1-100Pa)
3.High-Efficiency Condenser Design
Optimized gas flow channels achieve 40L/m² water capture capacity, reducing drying cycles by 30% compared to conventional systems.
4.Dual-Sterilization Door Mechanism
Unique mobile/fixed dual-seal system enables simultaneous:
Steam sterilization (SIP, 121°C)
Silicore gasket sanitization
5.Dynamic Vacuum Regulation
Real-time pressure adjustment prevents sample foaming/vial breakage while maintaining optimal sublimation efficiency.
6.Industrial-Grade Control Interface
10" touchscreen with:
0.1°C temperature resolution
±1% vacuum control accuracy
<100ms response time
7.Recipe Management System
Store 100+ process protocols with real-time parameter adjustment capability during operation.
8.Flexible Operation Modes
Manual control for R&D process development
Automated cycles for GMP production
9.Comprehensive Data Tracking
Standard 10-year data logging includes:
Temperature/vacuum curves
Alarm histories
Operator audit trails
10.GMP Compliance Features
256-bit encrypted user access levels
21 CFR Part 11 compliant electronic signatures
11.Custom Engineering Services
Available for special:
Shelf dimensions
Material requirements
Process validations
Data Sheet
|
Model |
Area |
Limited vacuum |
Mini Tempe |
Capacity |
Shelf Tempe |
Shelf size |
Shelf qty |
Vial Qty |
Dimension |
Power |
|
m2 |
Pa |
℃ |
kg/B |
℃ |
mm |
层 |
φ16(2ml)支 |
mm |
kW |
|
|
MFD-0.5 CIP SIP |
0.5 |
≤1 |
-75 |
＞10 |
-55～+80 |
410×410 |
3+1 |
2058 |
2660×1450×2300 |
10 |
|
MFD-1 |
1.15 |
≤1 |
-75 |
＞20 |
-55～+70 |
480×600 |
4+1 |
4788 |
1640×1100×1830 |
7.5 |
|
MFD-2 |
2.2 |
≤1 |
-75 |
＞40 |
-55～+70 |
610×910 |
4+1 |
9216 |
2500×1560×2020 |
12 |
|
MFD-3 |
3.3 |
≤1 |
-75 |
＞60 |
-55～+70 |
610×910 |
6+1 |
13824 |
2500×1560×2300 |
15 |
|
MFD-5 |
5.25 |
≤1 |
-75 |
＞100 |
-50～+70 |
750×1000 |
7+1 |
22540 |
4000×1360×2800 |
24 |
|
MFD-10 |
10.5 |
≤1 |
-75 |
＞200 |
-50～+70 |
990×1520 |
7+1 |
45360 |
5500×1670×2800 |
46 |
|
MFD-20 |
20.2 |
≤1 |
-75 |
＞400 |
-50～+70 |
1210×1520 |
11+1 |
84942 |
6500×1980×2800 |
85 |
|
MFD-30 |
30.0 |
≤1 |
-75 |
＞600 |
-50～+70 |
1520×1800 |
11+1 |
131967 |
7500×2280×2900 |
160 |
|
MFD-40 |
41.0 |
≤1 |
-75 |
＞800 |
-50～+70 |
1520×1800 |
15+1 |
179955 |
7500×2280×3300 |
180 |
|
MFD-50 |
51.0 |
≤1 |
-75 |
＞1000 |
-50～+70 |
1520×2250 |
15+1 |
- |
6200×6200×2900 |
200 |
|
MFD-60 |
60.0 |
≤1 |
-75 |
＞1000 |
-50～+70 |
1520×2250 |
18+1 |
- |
9800×2500×3300 |
230 |
Optional Upgrade Features of MFD Series medical vacuum freeze dryer
1.Premium Vacuum System
High-performance imported vacuum pumps (Edwards, Leybold, or Pfeiffer) for enhanced sublimation efficiency.
2.Sterile Gas Management
Nitrogen/inert gas backfill system with 0.2μm sterile filtration to prevent sample contamination during unloading.
3.Remote Process Monitoring
Real-time PC monitoring (1.5km range) with:
• Live process visualization
• Printable lyophilization reports
• Instant alarm notifications
4.Eutectic Point Detection
Automated measurement system determines optimal phase transition temperatures for critical formulations.
5.Automated Gas Control
Programmable electric inflation valves for precise chamber repressurization.
6.Water-Cooled Condenser
Maintains consistent temperatures (±0.3°C) unaffected by ambient fluctuations.
7.Calibration System
Traceable NIST calibration for:
• Temperature sensors (±0.1°C)
• Vacuum transducers (±0.5% FS)
8.Process Analytics Suite
Advanced curve analysis tools for:
• Cycle optimization
• Batch-to-batch comparison
• Regulatory documentation
9.Unlimited Data Archiving
PC-based storage with:
• Unlimited capacity (scalable with HDD)
• 21 CFR Part 11 compliance
• AES-256 encryption
10.Dynamic Vacuum Control
Automatic pressure regulation during:
• Primary drying (10-100Pa)
• Secondary drying (0.1-10Pa)
11.Enhanced HMI
10" industrial touchscreen with:
• Multi-touch gesture control
• High-brightness display (1000nit)
• IP65-rated front panel
Scope of application
Specially for pharmaceutical factories.
The capping medical vacuum freeze dryer is not only suitable for freeze drying of conventional bulk (liquid, paste, solid) materials, but also suitable for drying of vial materials. When preparing for freeze drying, the materials are divided into vials as needed, and freeze drying is carried out after the bottle caps are floated. After drying, the capping mechanism is operated to press the bottle caps tightly, which can avoid secondary contamination and re-absorption of moisture, and is easy to store for a long time.
Our Equipment case and packing
All our freeze dryers feature robust 304/316L stainless steel cases with reinforced corners for industrial durability. Units are shipped in climate-controlled packaging including:
Custom-molded EPS foam armor
VCI anti-corrosion film
Steel-reinforced plywood crates (IPPC certified)
Transit vibration sensors
Every component is individually secured with laser-etched ID tags for traceability. Packaging meets ISTA 3A and ASTM D4169 standards for guaranteed arrival condition."*
Our Company
As a leading manufacturer of medical vacuum freeze dryers, we specialize in cGMP-compliant lyophilization solutions for vaccines, biologics, and injectables. Our FDA/CE-certified freeze dryers feature precision temperature control (±0.5°C) and sterile nitrogen backfill, trusted by top pharmaceutical companies worldwide for enhanced drug stability and shelf life.
Our certificates
Our CE/FDA/ASME/ISO-certified freeze dryers ensure full cGMP compliance, excelling in vial freeze drying process with precise lyophilization data integrity. Designed for vaccines and injectables, they meet stringent global standards for pharmaceutical-grade performance and traceability.
Our customers' voice photos as below
Customer together photos as below
Our Exhibition photos as below
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