Centrifuge Atomizer Spray Dryer

Centrifuge Atomizer Spray Dryer

1. Inlet temperature ≤30-300℃
2. Outlet temperature <30~150℃
3. Water evaporation 1-100L/h
4. Head form: two liquid nozzle or Centrifugal spray atomizer
5. Dry powder recovery ≥98%
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Description
Technical Parameters

 

1. Fast drying speed: The surface area of the liquid is greatly increased by centrifugal spraying. In the high-temperature airflow, 95-98% of the water can be evaporated instantly, and the drying time is only a few seconds.
2. Suitable for heat-sensitive materials: Since the droplets flow in the same direction as the hot air, although the temperature of the hot air is high, the material will not overheat when the water evaporates.
3. Wide range of use: A large number of materials with very different physical properties are produced by this. Such as polymers and resins; dyes, pigments; ceramics, glass; rust removers, pesticides; carbohydrates; dairy products; blood and fish products; fertilizers; organic and inorganic compounds; and so on.
4. The centrifugal spray dryer has good dispersibility, fluidity and solubility. This is because the drying is completed in an instant, and the product can maintain a uniform fine granular shape.
5. Simplified production process: convenient operation and control. For solutions with a moisture content of 40-60% (up to 90% for special materials), it can be dried into a powdered product at one time. After drying, there is no need for crushing and screening, which reduces the production process and improves the purity of the product. The particle size, bulk density and moisture content of the product can be adjusted by changing the operating conditions within a certain range, which makes control and management very convenient.

Spray dryer 8
Working Principle

The centrifugal spray dryer passes air through a filter and a heater and enters the hot air distributor at the top of the drying chamber. The hot air enters the drying chamber evenly in a spiral shape. The liquid passes through the filter and is pumped to the centrifugal spray head at the top of the drying chamber. It is sprayed into extremely small mist droplets, which come into contact with the hot air with a large surface area. The water evaporates quickly and dries into granular products in a very short time. The wet exhaust gas is captured at the bottom of the tower and in the cyclone separator and discharged to the outside by the fan.

 

spray dryer 4

Spray Nozzle

 

Main technical parameters

 

◆Color large touch screen operation, combination of full automatic control and manual control, Chinese and English panel, parameter LCD display.

◆Real-time control PID constant temperature control technology, accurate temperature control, heating temperature control accuracy ±1℃.

◆Spray, drying and collection devices are made of double-mirror high-quality 304 stainless steel, and the spray drying chamber is equipped with an observation port.

◆The atomization structure of centrifugal spray, the particle size of the spray powder is normally distributed, and the fluidity is good.

◆The feed amount can be adjusted by the feed peristaltic pump.

◆Special protection function, the fan does not start, and the heater cannot start.

◆Equipped with air inlet filtration to ensure the purity of the sample.

◆Equipped with oil-free air compressor outlet pulse filter touch screen can set 1-9999 seconds pulse once to prevent filter clogging, improve sample collection rate, and make the air at the outlet pure.

◆The dried product has uniform particle size, and more than 95% of the dry powder is in the same particle size.

◆ Special protection function, the fan does not start, the heating cannot start, and the fan air volume is adjustable

 

Spray dryer 6

 

Specification of centrifuge atomizer spray dryer

 

Specification

RS-2L

LPD-5

LPD-15

LPD-25

LPD-50

LPD-100

Spray form

Two liquid nozzle

High speed centrifuge atomizer

Air Inlet temperature

140-300 °C (depend on the product to be dried, and URS)

Air exhaust temperature

60-120 °C (depend on the product to be dried, and URS)

Nominal water
evaporation capacity

2Kg / h

5Kg / h

15Kg / h

25Kg / h

50Kg / h

100Kg / h

Heating method

High-pressure steam, or steam + electricity, or any kinds of fuel (diesel, natural gas, liquefied petroleum gas or coal, etc.), or solid fuel (any combustible material). Please specify.

Drying tower diameter

Lab size

1100
(mm)

1300
(mm)

1600
(mm)

2150
(mm)

2560
(mm)

Dimensions

Design as per configuration of the plant and URS

Product yield

95-99.9%,depend on the properties of the product and configurations

 

Customized optional services

 

1. Customize with air outlet filter, bag filter, core filter, etc.

2. Customize full Stainless steel variable frequency adjustable speed fan

3. Customize Inlet filter

4. Customize Double atomization feeding system, centrifugal atomizer, two-fluid atomizer.

5. Customize Explosion-proof system

6. Customize Solvent recovery system

7. Customize Voltage plug that meets the local market, etc.

8. Customize the size of the equipment that can be placed according to the site space.

9. Customize the vibration hammer to prevent material agglomeration system.

 

Application

 

Spray dryer 5

 

Our Equipment case and packing

 

Spray dryer 7

Spray dryer 9

Safe Packing 4

 

Our Company

 

Customized spray dryer 2

Rich Smart Produce process 2

 

Our certificates

 

Certificate 1

 

Our customers' voice

 

Customer voice 1

 

Our Exhibition

 

Exhibition 2001

 

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