Solid Powder Capsule Filling Machine

Solid Powder Capsule Filling Machine

1. Customized well-known brand electrical accessories to ensure the stability of the control system.
2. The filling cam acts directly on the filling mechanism, the compaction pressure is more stable, and the filling action is more accurate.
3. The filling mechanism adopts a special-shaped multi-curved powder blocking structure, and adds a flow-aiding cone to make the powder surface inside the powder ring smoother and the loading more accurate.
4. The transmission part has a low center of gravity and high-speed operation is more stable.
5. The thickened design of the power core spindle can increase the torque and has stronger load resistance.
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Description
Technical Parameters

 

The fully automatic solid powder capsule filling machine is an automated device that cans solid powder into gelatin capsules. The machine integrates mechanical, electrical and pneumatic functions, uses a microcomputer programmable controller, touch panel operation, variable frequency speed regulation, and is equipped with an electronic automatic counting device. Solid powder capsule filling machine can automatically complete the positioning, separation, filling, locking and other actions of the capsule, reduce labor intensity, improve production efficiency, and meet pharmaceutical GMP requirements. It is suitable for filling various domestic or imported capsules. The solid powder capsule filling machine is an economical and practical equipment for filling capsule drugs in the pharmaceutical industry.

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Main Features
  1. The whole solid powder capsule filling machine adopts low platform design, product structure and modular design, moldreplacement can be completed in 15 minutes, stable operation and extremely low failure rate
  2. The inner groove cam is formed in one step by CNC machining center, without splittingand splicing, no gap, better stability, and the transmission mechanism is noiselessduring high-speed production of the equipment.
  3. The equipment maintenance is simple, and the cam of the capsule filling machine iscontinuously lubricated by injecting grease once, which ensures the smoothness of thetransmission mechanism and no oil dripping, which meets the cGMP requirements
  4. The use of a new type of pneumatic feeding, the canning effect of materials with poor fluidity is better.
  5. Solid powder capsule filling machine can finish the following motion at the same time; capsule feeding, capsule separating, powder filling, capsule rejecting, capsule locking, finished capsule discharge and die hole cleaning etc.
  6. Equipped with on-line air pressure die cleaning system, the upper and lower dies are clean and without dust, improve the sowing effect.
  7. Precision mold concentricity, zero deviation, ensure that the capsule is not wiping, no damage.
  8. Automatic rejection device, improve the charging efficiency.
  9. The control appliance adopts the world famous brand, modularized setup, convenient inspection and maintenance, SIEMENS human machine interface, real-time counting, and can print the equipment according to customer needs, print production date, batch number, code, etc.
  10. The separation device has been innovated to separate the powder from the waste capsule and avoid the pollution of the reclaimed powder. (Optional)

 

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Capable Capsule sizes

 

Capsule Size

#00

#0

#1

#2

#3

Locked Length

23.30mm

21.7mm

19.4mm

18.0mm

15.9mm

Capsule Volume

0.91 ml

0.68 ml

0.5 ml

0.37 ml

0.3 ml

 

Liquid capsule filling machine is available in 5 kinds of standard capsule sizes.

(The filling amount may vary because of the powder difference)

 

automatic capasule filler 00

 

Technical Parameters

 

Model

NJP-400C

NJP-800C

NJP-1200C

NJP-1500D

NJP-2600D

NJP-3800D

NJP-55000

NJP-7800D

Production capacity

24,000 pcs/h

48,000 pcs/h

72,000 pcs/h

90,000 pcs/h

156,000 pcs/h

228,000 pcs/h

156,000 pcs/h

468,000 pcs/h

Applicable capsule

00,0,1,2,3,4,5# A-E

000,00,0,1,2,3,4,5#

Makingrate

Empty capsule 99.9%
Full capsule 99.8%

Fillingerror

Western medicine:±3%
Chinese medicine:±4%

Applicable product

Power,granule,pellet,tablet

Power

380/220V50Hz(Customized)

Total power

3.5 KW

5 KW

5 KW

5.5 KW

8 KW

10.5 KW

11 KW

14 KW

No.of segment bores

3

6(hole)

9(hole)

9(hole)

18(hole)

27(hole)

43(hole)

58(hole)

Vacuum

20m³/h 0.04-0.08Mpa

20m³/h 0.04-0.08Mpa

40m²/h
-0.04-0.08Mpa

40m³/h-
0.04-0.08Mpa

63m³/h-
0.04-0.08Mpa

120m³/h-
0.04-0.08Mpa

180m'/h-
0.04-0.08Mpa

230m³/h-
0.04-0.08Mpa

Dust collector

17.6Kpa 180m³/h

17.6Kpa 180m³/h

24.5Kpa 210m³/h

24.5Kpa 210m³/h

24.5Kpa 210m³/h

24.5Kpa 210m³/h

0.2m³/min
0.3-0.4Mpa

0.2m³/min
0.3-0.4Mpa

Net weight

700 Kg

1,000 Kg

1,200 Kg

1,500 Kg

1,600 Kg

2,450 Kg

3,200 Kg

4,000 Kg

Dimension (mm)

1,350*1,200*1,930

1,510*1,220*2,050

1750*1130*2080

1,870*1,260*2,080

1,870*1,370*2,100

1,880*1,600*2,150

2,400*2,050*2,300

2,800*2,050*2,300

 

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Solid powder capsule filling machine Application

 

1. Pharmaceuticals: Capsule filling machines can be used to prepare fully automatic capsule preparations, such as Chinese medicine capsules, Western medicine capsules, etc. The equipment can accurately fill the drug into the capsule so that the content, weight and quality of the preparation meet national standards, thereby improving the efficacy and therapeutic effect of the drug.

 

2. Health products: Capsule filling machines can also be used to produce various health products, such as protein powder, vitamins, etc. The health products filled into the capsule can maintain their purity and activity, so as to better play their role.

 

3. Cosmetics: Capsule filling machines can be used to fill cosmetics, such as powder eye shadow, loose powder, etc., thereby improving the precision and effect of cosmetics.

 

4. Experimental research: Capsule filling machines can also be used in the field of experimental research, filling different drugs and experimental materials into different capsules, which is convenient for experiments and observations.

 

Full automatic capasule filler 2

 

Our Equipment case and packing

 

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Safe Packing 4

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Our Company

Xi'an Rich Smart Technology CO.,Ltd is a high-tech enterprise specializing in the research and development, production and sales of Solid Powder Capsule Filling Machine. As an industry-leading Solid Powder Capsule Filling Machine manufacturer, we are committed to providing efficient and stable Capsule Filling Machine solutions for the microbial fermentation and cell culture industries.

 

Our Capsule Filling Machine is designed with advanced technology and has the following core advantages:

Intelligent control: PLC automation system realizes precise temperature control and culture medium adjustment

Flexible adaptation: can handle various capsule as food , care healthy and pharmaceutical industry needs.

Hygienic design: meets GMP grade standards and is easy to clean and maintain

 

We not only provide standard Solid Powder Capsule Filling Machine models, but also provide customized services according to customer's special needs:
✓ Capacity customization (laboratory type/small and medium batch production type)
✓ Special material handling solutions
✓ Intelligent upgrade options
✓ Turnkey project for the whole line

 

Choose Xi'an Ruichi Intelligent Technology, you will get:

✅ 15 years of professional equipment manufacturing experience

✅ EU CE certification quality assurance

✅ 24-hour professional technical support

✅ Complete after-sales service system

We look forward to adding value to your CAPSULE products and creating a sweet business together! Welcome to consult and negotiate at any time.

Rich Smart Produce process 1

 

Our certificates

 

Certificate

 

Our customers' voice

 

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Our Exhibition

 

Exhibition 1001

 

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